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I was looking to make myself a pair of tele skis and thought this would be the perfect opportunity to try out a new lightweight core and fiber combination I’ve been scheming about. Using a hybrid foam and wood core and increasing the ratio of carbon fiber to fiberglass reinforcement resulted in around a 20% weight reduction compared our traditional construction. These skis weigh in at only 6lbs for the pair! With a great touring shape and lightweight construction these will be great for exploring the backcountry. To save weight foam is used to replace sections of what would normally be the birch core. We kept the maple core section and sidewalls to transfer power along the length of the skis edges. A section of birch core under the binding area maintain strength underfoot as well as providing a secure area to mount bindings. Biaxial ±45° fiberglass combined with 0° oriented (length of ski) carbon fiber fabric reduces overall weight and maintains strength while avoiding the snap and chatter of a full carbon layup by using enough fiberglass to keep the ski somewhat damp.
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